Steering Universal Joints
Universal joints for steering columns
Steering universal joints are crucial components that enable the smooth transfer of motion and torque from the steering wheel to the vehicle’s steering mechanism.
Universal joints, or UJs, provide flexibility in the steering system, road irregularities and misalignment between the steering column and gearbox. UJs enhance the safety and comfort of the driving experience by ensuring precise steering control and reducing vibration.
Why do I need universal joints?
Universal joints play a key role in the steering system, transmitting rotational input torque through the entire system via varying angles. They do this at a consistent speed without resistance or radial play.
The U-joint must be able to rotate at an angle to accommodate rotation, tilt and telescope functions within the steering system.
Without UJs, the vehicle can suffer from reduced steering precision, leading to increased driver fatigue and vehicle maintenance costs.
Why our universal joints are different
The basic principles behind the universal joint have existed for centuries, but production methods are changing — and we’ve recognised this. Traditional, manual processes are vulnerable to human error and applying high-pressure force to a material can impact its physical integrity.
We invested in two bespoke universal joint staking rigs that can help automate production. We installed these in a purpose-built clean room, designed specifically for UJ assembly.
The two machines can run simultaneously, staking 19 mm and 15 mm universal joint variants to an assured quality and consistency. Every UJ in a batch is assembled to the same high-quality standards, and we have full traceability of the joint’s production process.
This controlled method of staking universal joints can benefit our customers in many ways. For example, it results in a more reliable, longer-lasting part that delivers improved performance. It also reduces the need for frequent maintenance.
We can provide customisation and quality through our in-house testing, including fatigue tests, ensuring our universal joints meet the highest standards for durability. All features can be manufactured to meet your specific requirements, allowing flexibility.
Choosing the right universal joint for my steering column
When choosing a steering column universal joint, key considerations include:
- Operating angle and range of motion
- Material and required durability
- Size and fitment
- Load capacity
- Application-specific needs, such as vibration dampening and resistance to wear
For over 50 years, Pailton Engineering has manufactured steering systems that offer OEMs assurance and comfort for the drivers of their vehicles.
We manufacture and supply universal steering U joints in two variants: ‘re-greaseable’ and ‘maintenance-free’, with definable features such as serrations. Our range includes 1×54, 1×66, 1×79, 19.05×48, and 22.23×48, as well as options for fasteners, yoke sizes and finish requirements. Therefore, we can accommodate diverse applications, from JCBs to commercial vehicles such as buses and HGVs.
Investing in high-quality universal joints is essential for ensuring the safety, performance, and longevity of your steering system. Whether you need precision control, reduced maintenance, or durability in challenging conditions, our universal joints are engineered to exceed expectations.
For more information on our custom universal steering U joints, contact us for a free consultation today.
